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Educational

Battling Moisture, University Finds Ultraviolet Solution

Fayetteville, Arkansas

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127.5%
Airflow increase (fouled AHU)
$1,077
Annual savings per AHU
20%
Coil pressure drop reduction
48
AHUs treated campus-wide
Battling Moisture, University Finds Ultraviolet Solution

The Challenge

When your campus is home to 27,000 students, indoor air quality (IAQ) is of the utmost importance. The University of Arkansas has 100 buildings served by approximately 150 air handling units (AHUs). Rick Gragg, HVAC Coordinator with the university's Utility Operations Facility Operation department, has supervised a decade-long mission to improve IAQ. "Moisture is an ever-present threat in air handlers because the evaporator coil operates at a temperature less than the dew point," explains Gragg, a 35-year HVAC industry veteran. "As moisture is drawn out of the air to yield cooler temperatures to room occupants, the resulting condensation provides the perfect environment for mold and other harmful contaminants to flourish." In 2010, an algae-like growth had developed in the Harmon Parking Garage AHU's condensation tray — viscous enough to clog the drain tube. Efforts to unclog the drain and kill the algae with chlorine tabs were not only ineffective but unintentionally corroded the metal drain pans. The resulting overflow of water cascaded into an IT network closet below the AHU, ruining sensitive electronic equipment.

This upfront cost is a mere fraction of the 10–25 percent potential reduction in energy and maintenance costs UV-C offers.

Dwight BaileyAir Filter Systems

The Solution

Gragg worked with a contractor to install UV-C lamps in a variety of HVAC systems across campus over a multi-year period. The first trial was the Health, Physical Education and Recreation Building (HPER), where neither coil had been cleaned prior to adding UV-C — ensuring any system changes could be attributed directly to the UV additions. The RLM Xtreme fixtureless UV-C lamp system was selected for its flexible configurations, critical for the difficult-to-access coils in the parking garage and other campus AHUs. Over a three-month period of UV-C treatment, measurements at the HPER building revealed a coil pressure drop decrease from nearly 1.0 inches to less than 0.8 inches of static pressure — energy savings in addition to disinfection. Researchers have found that exposing a fouled cooling coil to UVGI resulted in a 10 percent decrease in pressure drop and a 14.55 percent increase in heat transfer coefficient at reference conditions.

Results

Results across campus were compelling. "The higher pressure drop resulting from a dirty coil meant the AHU fans had to work harder to compensate for the coil's diminished cooling capacity," explains Gragg. "Once the coil was cleaned and returned to its original 'as-built' specification, the system did not need to consume as much energy. As a result, we could lower the brake horsepower by 1.311 and save roughly $1,077 in annual energy costs" per AHU. In 2014, a severely fouled unit in the HPER building was immediately steam-cleaned and then treated with UV-C. Within several days, airflow levels through the coil increased 127.5 percent and held at that level throughout the three years since installation. During routine service to the Arkansas Student Union in 2015, the team found such extensive grime buildup on one AHU that the fan's negative pressure had created a vacuum effect holding the doors closed. Following emergency steam cleaning, UV-C was installed on five of the nine AHUs serving the 228,000-sq-ft facility — and within a month, students and staff reported they could breathe easier and felt better. To date, 48 AHUs have been treated campus-wide. Installing UV-C on all new air handlers is now standard campus practice. "This upfront cost is a mere fraction of the 10–25 percent potential reduction in energy and maintenance costs UV-C offers," says Dwight Bailey, Air Filter Systems.

127.5%
Airflow increase (fouled AHU)
$1,077
Annual savings per AHU
20%
Coil pressure drop reduction
48
AHUs treated campus-wide
Standard
Practice on all new installs